Description
Technical Overview
Manufacturers produce the 4 Hole Gusset Corner Bracket – 40 Series to establish perpendicular 90-degree joints between 40 Series T-Slot aluminium linear extrusions. Consequently, this structural component functions actively as an external reinforcing tie-plate across intersecting structural sections. To achieve this, the bracket features a tall gusseted profile layout. Furthermore, its physical geometry incorporates a mechanical 2-degree drop-lock alignment feature. This alignment feature engages automatically as you torque the assembly bolts to specification. As a direct result of this engagement, the joint provides a secure connection that successfully resists deflection under load. Additionally, this component integrates directly into modular profiles to align and rigidify right-angle junctions. Therefore, you can complete the structural framing process quickly without requiring secondary machining operations.
Applications
Engineers specify this fastening component primarily for structural framework construction utilizing 40 Series T-Slot linear profile systems. Specifically, technicians apply the hardware to secure 90-degree joints and complex framework intersections. Moreover, it reinforces structural corners where an assembly requires vertical stability against bending moments. For instance, typical mechanical applications include complex machine framing setups and custom workshop fixtures. It also secures industrial automation enclosures and material handling systems with ease. In addition, builders integrate the component into modular support stands. These structures require precise axis squareness and alignment under continuous mechanical stress. Ultimately, the bracket geometry delivers consistent force distribution without losing squareness under load.
Technical Specifications
Drawings
| A | B | C | kg |
| 36mm | 80mm | 80mm | 0.125 |
Maker Store Tips and Tricks
-
Ensure mating profile cuts are clean and square to allow the 2-degree drop-lock feature to engage correctly when torque is applied.
-
Utilise standard M8 mounting hardware and matching T-nuts optimized for the slot depth of 40 Series extrusions.
-
Progressively tighten the stacked bolts on both sides of the bracket to distribute assembly pressure evenly and protect the alignment geometry.
What makes T-Slots such an easy assembly task?
Building frames out of T-Slot extrusions is easy because they eliminate the need for specialized tools or welding, simplifying the assembly process. Building frames using T-Slot Linear Rail will require;
- 40 Series T-Slot Extrusions: These are the main structural components, usually made of aluminium, with slots along their lengths that allow you to easily connect various parts and accessories.
- 40 Series Brackets and Connectors: These are specialized components designed to fit into the T-Slot extrusions and secure them together at various angles. They include corner brackets, T-nuts, L-shaped brackets, and other connectors.
- Fasteners: Bolts, screws, and nuts are required to attach the brackets and connectors to the T-Slot extrusions securely.
- Tools: Basic hand tools like wrenches, Allen keys (hex keys), and screwdrivers are necessary for assembly. Additionally, a saw may be needed to cut the T-Slot extrusions to your desired lengths.
Unsure if this product is compatible with our aluminium extrusions?
Look for the Maker Store Compatibility Badges!
