2-Hole Gusset Corner Bracket – 40 Series

$5.09 Inc. GST

This aluminium 6063-T5 two-hole gusseted corner bracket establishes rigid 90-degree internal corner joints between intersecting 40 Series T-Slot linear profiles. The component mounts directly into open extrusion channels via standard M8 fastening hardware, utilising an integrated gusset to provide structural alignment and joint reinforcement against bending moments, alongside a 2-degree drop-lock mechanism to prevent profile slippage. Typical applications include the construction of adjustable modular frames, protective machine enclosures, and industrial workspace partitions requiring variable positioning along a T-slot axis.


Compatible With

In stock

LCN: D-06-U / D-06-W / OF-02-T SKU: BRAC-40S-GUS-2H Categories: , Tags: , , , , , , ,

Description

Technical Overview

The 2 Hole Gusset Corner Bracket – 40 Series functions as a vital structural hardware component. Technicians actively deploy this specific aluminium bracket to configure rigid 90-degree internal corner joints between intersecting 40 Series T-Slot linear profiles. First, you place the bracket component directly inside the mating junction, and then you mount it onto the open extrusion channels by utilizing standard M8 fastening hardware. Consequently, the integrated gusset design provides critical structural alignment for the system. This design simultaneously delivers robust cross-sectional joint reinforcement against external bending moments. Furthermore, the unit features a unique 2-degree drop-lock mechanism. This mechanism dynamically engages as you tighten the assembly bolts to the recommended installation torque. As a result, the feature actively prevents any component slippage within the profile track during operation.

Applications

Assembly teams regularly utilize this two-hole gusseted corner bracket when they construct modular frames, protective machine enclosures, and industrial workspace partitions. These builders typically deploy the metal hardware alongside standard 40 Series structural framing profiles to create non-permanent or adjustable structural frameworks. By implementing this method, teams completely remove any requirement for specialised machining services. Additionally, the component performs exceptionally well when you must mount structural profiles at variable positions along an explicit T-slot axis. Because the bracket allows for infinite linear adjustability prior to final tightening, you can slide it smoothly into the exact location. Finally, the compact profile delivers a clean, secure finish across the entire length of your structural framing system.

Technical Specifications

Specification Value
Material Aluminium 6063-T5
Compatibility 40 Series T-Slot Profiles
Weight 57g
Dimensions 36mm x 40mm x 40mm
Mounting Bolt Dimensions M8
Other measurements See specifications below

Drawings

2 Hole Inside Gusset Corner Bracket - 40 Series

A B C kg
36mm 40mm 40mm 0.057

Maker Store Tips and Tricks

  • Ensure the bracket alignment tab sits flush within the extrusion channel before torqueing the M8 assembly bolts.

  • Tighten the fastening hardware progressively to engage the 2-degree drop-lock feature uniformly on both mating surfaces.

  • Periodically check M8 fastener tightness in frameworks exposed to alternating loads or continuous physical motion.


What makes T-Slots such an easy assembly task?

Building frames out of T-Slot extrusions is easy because they eliminate the need for specialized tools or welding, simplifying the assembly process. Building frames using T-Slot Linear Rail will require;

  1. 40 Series T-Slot Extrusions: These are the main structural components, usually made of aluminium, with slots along their lengths that allow you to easily connect various parts and accessories.
  2. 40 Series Brackets and Connectors: These are specialized components designed to fit into the T-Slot extrusions and secure them together at various angles. They include corner brackets, T-nuts, L-shaped brackets, and other connectors.
  3. Fasteners: Bolts, screws, and nuts are required to attach the brackets and connectors to the T-Slot extrusions securely.
  4. Tools: Basic hand tools like wrenches, Allen keys (hex keys), and screwdrivers are necessary for assembly. Additionally, a saw may be needed to cut the T-Slot extrusions to your desired lengths.

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Additional information

Weight 0.057 kg
Dimensions 3.6 × 4 × 4 cm